Our processes

Anyone can bend a piece of metal, but not everyone can fulfil the requirements of professional customers of today. We create value for our customers by combining our core competencies with good craftsmanship and advanced automation.

On this page, you can read more about our processes and how they add value to your company's value chain.

You can see our manufacturing facilities here.

Read more on our processes

Our advanced welding service

IQ Metal offers comprehensive welding services, handling a variety of materials including aluminum, steel, and stainless steel. Over the decades, we have evolved from a traditional welding supplier with strong craftsmanship skills to a leader in the industry. Our welding organization includes three International Welding Engineers (IWEs) and internal level 3 NDT personnel, demonstrating our deep expertise and commitment to quality. We maintain over 300 certified welding procedures and utilize state-of-the-art TIG, MIG/MAG, and laser welding technologies. Our capabilities range from manual welding to sophisticated robotic welding, accommodating many different applications. This advancement ensures that we consistently meet the highest quality demands, with our welders regularly certified by external organizations to maintain consistent excellence. Through this ongoing development and innovation in welding techniques, IQ Metal remains at the forefront of delivering top-tier, reliable welding solutions suited to a wide range of industrial needs. Read more about our Advanced 3D Measurement with Leica 3D Laser Tracker at IQ Metal.

Our advanced bending capabilities

At IQ Metal, our bending operations exemplify versatility and technological advancement. We are equipped with more than 25 press bending machines, ranging from 30 tons x 1200 mm to an impressive 600 tons x 6000 mm. Additionally, our facility includes state-of-the-art panel bending and 7 bending robots, ensuring we can handle any task our customers require. With a wide array of standard and special tools at our disposal, we are adept at managing both low and high-volume production batches. Our extensive equipment range allows us to efficiently and cost-effectively accommodate any shape and angle required by our clients.This comprehensive suite of bending technologies underscores our commitment to delivering precise, high-quality metal forming services tailored to the diverse needs of our customers.

Laser cutting

Fiber laser and CO2 laser cutting machines with autonomous loading and unloading system.
IQ Metal offers efficient and flexible laser cutting services for all batch sizes. Our high-speed machines and diverse range of equipment ensure we can handle a variety of requirements.
Integrated Antil by Bystronic automation Capacity and productivity:
• 24/5 automated production
• Twin tower 10 m high storage with capacity 300 ton of steel and metal sheets
• Steel, aluminium and stainless steel up to 30 mm Sheet thickness
• Automation of sheets 2000 x 4000 mm
• 675% faster compared to traditional CO2 laser cutting machines.

Surface treatment

IQ Metal handles all types of surface treatment, either in-house or through our trusted and approved partners. We have extensive experience in various surface treatments, ensuring quality according to both relevant standards and specific customer requirements. Our efficient logistics between our factories and partners minimize transit time, reducing our overall delivery time.

Our precision machining capabilities

As part of IQ Metal's competencies and capabilities, we handle machining using a number of advanced CNC centers that can handle a wide range of product sizes and weights. We specialize in series production, but also handle smaller series. Our machining capabilities include special CNC machine with a 6000 mm X-axis working range, ideal for machining profile materials. In addition, a large CNC center equipped with a rotary table and a working area of X / Y / Z / W 5,000 / 2,000 / 2,000 / 800 mm.

3D Measuring capabilities

At IQ Metal, we uphold stringent quality and process control standards through the use of regularly calibrated 3D measurement technology. Our equipment, including manual operated 3D measurement devices, which allow for quick product transitions, supporting a production environment that caters to a diverse array of components across various industries. 3D measurement is done using flexible portable 3D measuring arms, ideal for ongoing process control and validations in relation with approvals of new processes and products, e.g. PPAP related measurement reports etc.. For larger constructions, our advanced 3D laser tracker equipment can probe and scan structures up to 20 meters in length. This technology ensures that all products comply with dimensions and parameters, which are checked directly against customers' 3D files. These sophisticated 3D measuring techniques are integral to maintaining the high standards of quality that IQ Metal is known for, enabling us to consistently meet and exceed customer expectations in every project. Read more about our Advanced 3D Measurement with Leica 3D Laser Tracker at IQ Metal.

Turret punching

CNC machines efficiently perform our turret punching operations, equipped with a vast array of tools. Turret punching offers several key advantages: it operates at high speed and does not subject the metal to heat, preserving its integrity. This process is ideal for medium to high volume batches, and we provide integrated shearing, tapping, and forming services. Experience the precision and efficiency of our turret punching operations.

Finishing

Our factories are equipped to handle all standard finishing processes. We have extensive experience and large capacity in brush and drum deburring, as well as through feed grinding and cosmetic grinding. As part of our comprehensive finishing process, we perform mechanical joining of components using methods such as rivets, either on automated machines or manually. We also handle the installation of self-clinching nuts, studs, and standoffs internally, thereby reducing logistic time.

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Related documents

Read more about our different processes by using these links.

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